Application Case of Jiaoyang Welding Steel Structure Spraying Line

Jiaoyang Welding Steel Structure Co., Ltd. is an enterprise with strong strength in the field of steel structure manufacturing, focusing on the production and processing of various large-scale steel structure products. The company has won a good reputation in many fields such as construction, bridges, and industrial plants with its high-quality products and exquisite craftsmanship. However, with the continuous expansion of the business scale, the traditional spraying process can no longer meet the company's higher requirements for production efficiency and product quality, and it is urgent to upgrade and optimize

Challenges:

During the production process, Jiaoyang Welder Steel Structure Co., Ltd. faced many challenges related to spraying. The traditional manual spraying method is not only inefficient, but also difficult to ensure the quality of spraying. It is prone to problems such as uneven coating and poor adhesion, which affect the overall performance and service life of steel structure products. In addition, the large amount of volatile organic compounds (VOCs) generated during the manual spraying process poses potential hazards to the environment and the health of workers. With the increasingly stringent environmental protection policies and the intensification of market competition, the company urgently needs an efficient, environmentally friendly and stable spraying solution to improve production efficiency, product quality and the overall competitiveness of the enterprise.

Solution: In March 2024, after in-depth research and cooperation with Jiaoyang Welder Steel Structure Co., Ltd., Zhan Yao Coating, with its advanced technology and rich experience in the field of coating equipment, customized a set of advanced Jiaoyang Welder Steel Structure spraying line equipment for it. The spraying line equipment adopts fully automated spraying technology, which can achieve efficient and uniform spraying of large steel structure products. The equipment is equipped with an advanced electrostatic spraying system. Through the action of high-voltage electrostatic field, the paint particles are evenly adsorbed on the surface of the workpiece, which significantly improves the utilization rate of the paint and the spraying quality. At the same time, the equipment also has the function of automatically adjusting the spraying parameters. It can automatically adjust the spraying distance, flow rate and speed according to the shape and size of different workpieces to ensure the consistency of the spraying effect. In addition, the spraying line is also equipped with a complete exhaust gas treatment system, which uses advanced filtering and purification technology to effectively remove harmful gases and dust generated during the spraying process, ensuring the cleanliness of the workshop air and meeting environmental protection requirements. The commissioning of the automated spraying line has not only greatly improved production efficiency and reduced labor costs, but also significantly improved the product's appearance quality and corrosion resistance, winning the company more market share and customer recognition.

Customer feedback: Since the Jiaoyang Welder Steel Structure Spraying Line Equipment was put into use, the production efficiency of Jiaoyang Welder Steel Structure Co., Ltd. has been significantly improved, and the spraying quality has also reached a new height. The person in charge of the company said: "The spraying line equipment provided to us by Zhan Yao Coating not only solved the spraying problems we have faced for a long time, but also improved our brand image and market competitiveness. The efficient and stable operation of the automated spraying line enables us to better meet the personalized needs of customers and shorten the product delivery cycle. We are very satisfied with the professional services and technical strength of Zhan Yao Coating. In the future, we will continue to maintain a long-term and stable cooperative relationship with Zhan Yao Coating to jointly promote the technological progress and development of the steel structure industry."