Application case of column spraying line

Case background

A traffic facility manufacturing company mainly produces various columns and related traffic facility products. Its products are widely used in road safety protection, urban landscape and other fields. With the continuous growth of market demand, the company urgently needs to improve production efficiency and product quality, while reducing labor costs and environmental impact. The traditional spraying process can no longer meet the company's production needs, so the company decided to introduce advanced column spraying line equipment.

Traditional spraying has low efficiency: manual spraying is slow and difficult to meet the needs of mass production.

Unstable quality: manual spraying is difficult to ensure uniform coating, which affects the appearance and protective performance of the product.

Environmental and health risks: the traditional spraying process emits a lot of volatile organic compounds (VOCs), which is harmful to the environment and workers' health.

Cost control: high labor costs and low utilization of traditional spraying materials increase production costs.

Solution

After in-depth cooperation with Zhan Yao Coating, the company introduced a set of advanced column spraying line equipment. The equipment has the following features:

Full process automation: including pre-treatment equipment, powder spraying system, curing system, drying system, heat source system, electronic control system, hanging conveyor chain, etc., to achieve fully automated operation from workpiece loading to finished product unloading.

Efficient spraying system: adopts large wind powder spraying system, with a powder recovery rate of up to 99%, significantly improving the utilization rate of coatings.

Intelligent control: equipped with PLC intelligent control system, it can realize automatic color change and fast color change (10 to 15 minutes) to meet the color requirements of different products.

Environmental design: perfect exhaust gas treatment system, effectively remove harmful gases and dust generated during spraying, and ensure clean air in the workshop.

Application scenarios

The column spraying line is widely used in transportation facilities, building decoration, municipal engineering and other fields, and is particularly suitable for mass production of columns, guardrails and other products. The equipment can significantly improve production efficiency and product quality while reducing labor costs and environmental impact.

Customer feedback

Since the column spraying line was put into use, the company's production efficiency has been significantly improved and product quality has reached a new height. The person in charge of the company said: "The column spraying line equipment provided by Zhan Yao Coating not only solved the spraying problems we have faced for a long time, but also improved our brand image and market competitiveness. We are very satisfied with the professional service and technical strength of Zhan Yao Coating, and will continue to maintain a long-term and stable cooperative relationship in the future."